In the event of the pneumatics failing, an ACE industrial gas spring on the stirrer station with its innovative drum bell reliably prevents undesired dropping
Copyright: Scheugenpflug AG, 93333 Neustadt an der Donau, Germany
Mech. engineering & automation
Jacking applications, Production plants, Machines and plants, Loading and lifting equipment
ACE push type gas springs guarantee an exact positioning of heavy drum bells in industrial cast resin stirring stations and prevent jerky sagging in case of malfunctions
In order that the processing of demanding potting materials in drum stirrer stations for casting resins also runs reliably in 200-litre drums, the container needs to be completely sealed. In this application, a bell is therefore driven over the respective drum. If it is in the top position when loading the station, a pneumatic failure could cause the entire lifting unit to drop down suddenly, thus damaging the entire construction and the barrel. Now ACE GS-40 industrial gas springs (push type) hold the stirring station with the innovative drum bell securely in position even when the pneumatic system is switched off.
Miniature Shock Absorbers - MC5 to MC75
Brake components for pneumatic linear modules
Pneumatic linear modules in miniature slide systems ensure high speeds with constant repeat accuracy. In this design, pneumatic end-of-travel damping was deliberately omitted and shock absorbers from ACE were used. This is because the compact MC5 to MC75 miniature shock absorbers decelerate the movements more safely and quickly when the end position is reached. They always absorb the mass gently and decelerate evenly over the entire stroke. Further advantages: significantly simpler construction, smaller pneumatic valves, smaller maintenance units and lower compressed air consumption.
Profile Dampers - TUBUS TR-HD
Safety damping for the loading mechanics of feeding systems
Silicon wafers serve as starting products for solar cells and are produced in special furnaces. Optimum positioning of the wafers is a basic requirement for all manufacturing processes in the furnaces. Loading of the furnaces, some of which are well over 1,832 °F, is carried out by a fully automated unit controlled by software. In order to prevent manufacturing errors, rejects and damage to the overall construction, the linear modules and rotary table of the loading unit are additionally protected by ACE's TUBUS TR-HD profile dampers.
Damping Pads - SLAB 030 to SLAB 300
Impact damping for heavy industrial wood saws
In this application, SLAB damping mats SL-030 with a thickness of 0.49 inch were screwed between two steel sheets over the entire surface in order to protect wooden strips with different weights and impact speeds of approx. 6.5 in/s. This creates an even damping effect over the whole impact area, which protects the impact surfaces of the battens from an excessive impact load. The minimisation of recoil as well as reduction of noise are further positive side effects of this construction.
Damping Pads - SLAB 030 to SLAB 300
Noise and impact reduction for cable trailing systems in the manufacturing industry
The customizable ACE damping pads SLAB 030 to SLAB 300 protect man and machine. At the beginning of the construction phase of a modern processing centre at the end position, a 55 lbs cable channel collided with force against the housing and produced a deafening noise and mechanical strain on the energy chain. In the industrial milling machine, the SLAB damping plates provide a reliable solution for maintaining the operating parameters.
Damping Pads - SLAB 030 to SLAB 300
Load protection for transport units in tyre testing systems
The damping pads SLAB 030 to SLAB 300 were developed to absorb shock loads. In this case, they make tyre testing systems safer by providing optimum protection for the sliding parts of the machine during quality tests. The individual customisation of the ring shape of the centre arm and simple integration into the equipment also support the decision for applying these innovative absorber elements.
Profile Dampers - TUBUS TR
End position damping for hydraulic cylinders in test systems
In a testing facility for vehicle tanks, the test specimens are pulled out of the water with a support arm. A hydraulic cylinder carries out the swinging movement and is attenuated in the end position by two TUBUS TR85-50. Even if this work could be taken over by other absorber solutions, the energy balance clearly speaks for the benefits of the profile dampers: they are inexpensive, they save space, they are free of leaks due to solid construction and are suitable for underwater functions in the test pool.
Profile Dampers - TUBUS TA
Safety damping for the loading mechanism of lathes
ACE TUBUS profile dampers protect the integrated loading station on a new high speed machining center. The ACE TUBUS damper is designed to prevent overrun on the high speed loading station of a Camshaft machining centre used in the automobile industry. In the event that the drive train fails during operation or incorrect data is inputted the ACE TUBUS damper absorbs the impact preventing costly damage to the machine. The TA98-40 TUBUS damper impressed engineers with this exceptionally long service life in operation. When used as an emergency stop the TUBUS damper can absorb up to 73 % of the impact energy.